FTTH Wire Manufacturing Line – Advanced Manufacturing System
Have you realized that modern light-transmitting cable systems are capable of running at speeds of up to 190 m/min? Such remarkable performance is made possible by sophisticated fabrication techniques engineered for swift manufacturing.
These configurations are developed to manage multiple wire variants, including connection cables and tight buffered cables. Their space-saving construction, typically below 26 m, suits them well for state-of-the-art factories.
Integration with automated manufacturing systems guarantees seamless functioning. Via MES/ERP connectivity, these SZ stranding line assembly lines provide peerless precision and efficiency. This renders them the leading option for enterprises seeking to lead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Productive fabrication processes play a vital role in addressing the increasing requirement for steadfast connections. These systems are designed to create premium light-transmitting wires that energize today’s connectivity grids. Utilizing sophisticated techniques, they provide for accuracy and swiftness in all phases of the production.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing home fiber drop cables. These cables consist of bare fibers reinforced with iron or FRP materials, merging with shielding casings. This produces a long-lasting and high-performance option for fast digital connectivity.
It supports diverse substances, including PVC, LSZH, and PE plastics. This flexibility ensures it accommodates varied market demands. Furthermore, the quad-head fiber payout mechanism offers exact tension management, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are transforming how fiber wires are made. Our advanced equipment combines exactness, performance, and modern advancements to produce top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a customized 50mm extruder built to ensure meticulous dispersion of materials. It secures steady standards in all cables manufactured. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fiber cable sheathing line handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Benefit |
|---|---|
| FiberCAN-based Control Module | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Integration | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Benefit |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| 35KW/h Energy Consumption | Cost savings |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | Ergonomic design |
Conclusion
Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.