Understanding the intermittent bonded ribbon production line
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can compare the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Its split-type construction may also influence factory space and installation requirements.
SZ Stranding Line FTTH Cable Production Line SZ Stranding Line
The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the entire process matters rather than speed alone.
Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Early planning for these details can reduce setup delays and make startup smoother.
Key Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Specified equipment speed: 600 m/min.
- Uses a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
To create rollable IBR formats, three mold groups position fibers for the application of small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.
Make Rollable Fiber Ribbons Using Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces support steady contact during processing. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the required tension control settings with the supplier for your cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
The stated construction speed is up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also offered for this system. Compare reel capacity with your production requirements and expected changeover time.
Review The Production Line’s Key Equipment And Controls
Tension, resin placement, and UV exposure must work together to maintain reliable output. The system helps operators adjust settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Every pay-off unit uses electro-pneumatic adjustment. Through the interface, operators set adhesive-dot spacing and counts while dispensers work individually or in linked groups.
Before UV-LED post-curing, three pre-curing ovens work with the mold groups. Verify resin compatibility and operating conditions with the supplier.
Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, review cabinet requirements and power supply needs.
| Process Stage | Specification | Buyer check |
| Tension of fibers | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Independent or linked units; set adhesive-dot spacing and count | Review interface settings |
| Curing With UV-LED | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Verify compatibility with the resin |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Prepare Line Configuration, Installation, And Operating Conditions
Prepare a dedicated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. Maintaining these conditions helps preserve equipment protection and operating precision.
With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Allow space for the cabinet, components, resin, and access to service parts. Before starting the line, check the temperature settings and tension control.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
- Include the main power feed-in cable in your site plan. The equipment package does not include connection cables and cable trays.
The supply scope, reel types, and installation needs should be checked before placing an order. Reviewing these items may reduce setup time and avoid subsequent delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system begin operating more smoothly.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can assess this line at its stated speed of 600 m/min. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.
For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Verify the supply scope and replacement parts before purchase.