Intermittent Bonded Ribbon Production Line Available For Sale
With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Use the product page for initial reference and verify current technical and commercial information directly with the company. A detailed quotation request can help advance your equipment evaluation.
Fiber Coloring Machine Fibers In Stainless Steel Tube SZ Stranding Line
Important Points To Consider
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Request details about pricing, installation requirements, and project-specific customization.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Overview Of The Intermittent Bonded Ribbon Production Line
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. Because these figures represent stated machine specifications, buyers should verify achievable speeds and operating conditions with the manufacturer.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
The machine configuration accommodates two different fiber counts in rollable ribbon designs. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.
These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. The specified spacing illustrates the patented design concept rather than confirmed production-machine settings.
- Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
- Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Uses In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
High Fiber Density And Compact Cable Designs
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. The results achieved in practice depend on the complete cable construction and its intended use.
Ribbon Organization For Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. Buyers can evaluate these capacities against their production requirements and existing handling arrangements.
| Design detail | Potential use | Consideration for buyers |
|---|---|---|
| Planar fiber arrangement | Mass fusion splicing | Confirm requirements for the splice workflow |
| Ribbon configuration that folds or rolls | Space-efficient cable packaging | Review the overall cable construction |
| 25.2 km and 50.4 km capacity payoff reels | Material-handling preparation | Match the reel capacity to production operations |
Production Line Specifications And Performance
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Production Speed, Fiber Diameter, And Attenuation
The stated construction speed is 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Payoff And Take-Up Reel Compatibility
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Site Utilities And Environment
Plan for a 380 V ±10% power connection using a three-phase, five-wire system. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Verify the required utility connections before installation begins.
| Technical specification | Listed requirement | Planning note |
|---|---|---|
| Payoff reels | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Check reel compatibility and maximum weight |
| Reel used for take-up | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Confirm compatibility with your selected format |
| Electrical and environmental requirements | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Provide a clean, dry area without drafts |
| Gas supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Verify gas supply capacity before installation |
Fiber Payoff And Gathering Equipment
Optical fibers are guided toward the forming section by the payoff and gathering components. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Tension-Controlled Payoff System For Sixteen Spools
The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guiding, Break Detection, And Electrostatic Control
U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. A break-detection system and alarms notify operators when problems occur. Protective guards and pneumatic clamping provide additional support for safe material handling. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.
| Component | Listed detail | Purpose |
|---|---|---|
| Fiber payoff assembly | Capacity for 16 spools, each weighing up to 10 kg | Feeds optical fibers with traversing movement |
| Motor and tension system | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Supports regulated payoff of fibers |
| Fiber guidance and safety features | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Guides fiber movement and assists material handling |
| Electrostatic management | Rod-style electrostatic collector with anti-static devices | Supports dust control along the fiber path |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. Available adjustments help configure the process for each required ribbon format.
Ribbon Formation Using An Adjustable IBR Mold Platform
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. Operators can position the mold within 0 to 15 mm and adjust its base temperature from 20°C to 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. The 16-fiber format is produced using a 5+5+5 valve layout. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. The process calls for a specialized adhesive suitable for both coating and curing.
| Process setting | Format With 12 Fibers | Format With 16 Fibers |
|---|---|---|
| Dispensing valve layout | Valve arrangement of 5+5+1 | 5+5+5 valve configuration |
| Mold adjustment | 0 to 15 mm adjustment | 0 to 15 mm adjustment |
| Mold-base temperature | 20°C to 60°C operating range | 20°C to 60°C operating range |
Curing Bonded Fiber Ribbons With UV-LED Technology
Adhesive across the fiber assembly is cured through a sequence of UV exposure stages. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.
Pre-Curing And Main Curing Stages
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
The nitrogen flow rate and pressure can be adjusted by hand. The system additionally switches nitrogen on when starting and off when shutting down. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. The figures are useful for initial equipment assessment, but buyers should confirm the conditions under which they were measured. Ask whether different adhesives or materials require adjustments to the settings.
Visual Inspection, Capstan Traction, And Take-Up
As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. The published operating settings also offer buyers useful criteria for comparing equipment against their cable production requirements.
Online Inspection Of Fiber Color Sequence And Adhesive Dots
A microscope and camera provide enlarged images in real time. The display allows operators to check the sequence of fiber colors and confirm adhesive resin dots at each dispensing position. By examining the optical fiber ribbon during production, operators can detect potential issues ahead of winding.
Precision Take-Up With Servo-Controlled Traction
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. Metering accuracy is specified as better than 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. The cable pitch setting allows continuous adjustment from 1 to 6 mm. A photoelectric sensor monitors position and assists with reversing direction. Check the intended cable requirements and actual operating conditions with the manufacturer.
Production Monitoring And Electrical Control Systems
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.
Operating The Production Line Through PLC And Touchscreen Controls
Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Schneider Electric provides the low-voltage switching equipment. The system supports both interlocked operation across the full production line and separate operation of individual units.
Process Settings, Warning Alarms, And Preset-Length Shutdowns
Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
Operators can program a target production length that triggers deceleration or shutdown. This provides a practical way to control the end of a cable production run. Verify the available controls and configuration requirements with the supplier before purchasing.
| Control-system feature | Published specification | Use |
|---|---|---|
| PLC and display | Siemens S7-1200/S7-1500; 10.4-inch touchscreen | Configure settings and examine production data |
| Electrical components | Low-voltage switchgear from Schneider Electric | Provides support for system control |
| Equipment monitoring and shutdown control | Lamp, oven, runtime, and meter information with preset length | Monitor production and stop or decelerate the equipment |
Ribbon Quality, Material Selection, And Process Compatibility
Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Specialized Adhesive Used For Bonding And Curing
The pressure-fed adhesive system provides independent valve switches so each supply path can be opened or closed as required. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. The specified air pressure is adjustable, with a required minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Discuss the material’s expected performance across your planned application and run duration. Clear process instructions can help maintain quality from initial setup through final production.
Installation Requirements And Included Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Facility Conditions And Buyer-Supplied Connections
Install the machinery in a clean, dry, enclosed environment protected from drafts. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The purchaser is responsible for supplying the main incoming power cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Operating Manuals, Drawings, And Maintenance Information
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.
- Operating and instruction manuals together with the overall equipment layout drawing
- Wiring and electrical schematic diagrams, plus installation and maintenance drawings
- Manuals for purchased parts and a list of wear parts for maintenance planning
These documents help maintenance and production teams prepare for initial startup and regular equipment care.
Choosing A Ribbon Production Line For Your Manufacturing Needs
First determine which finished ribbon products your business plans to offer. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Verify take-up reel compatibility before placing an equipment order. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
Payoff reel compatibility also deserves attention. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. Checking equipment suitability in advance can reduce the likelihood of costly changes after purchase.
| Production planning consideration | Listed detail | Required buyer verification |
|---|---|---|
| Formats and speed | 12F and 16F formats; 600 m/min | Compare with target production and product mix |
| Take-up | Maximum 30 kg; cable pitch of 1 to 6 mm | Verify that the reel and site arrangements are suitable |
| Fiber payoff reel options | 25.2 km, 50.4 km, and 63 km spool capacities | Confirm the precise reel measurements |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Compare these features with your planned cable products to assess equipment suitability.
When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Use the manufacturer’s product listing to examine the equipment information. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. Providing complete information in your quote request makes the following stages easier to clarify.